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Small Precision Single-Screw Extrusion Casting Machine

 FDSL-25/22 precision extrusion casting machine is compatible with various materials, applied in film & sheet production and scientific research. It achieves ±1℃ temperature control, intelligent and simple operation, with optional configurations available.

DESCRIPTION

Product Introduction

FDSL-25/22 small precision single-screw extrusion casting machine is composed of a precision single-screw extruder and a dedicated casting molding auxiliary machine. The equipment integrates the entire process of melt extrusion, filtration, casting and shaping, precise traction, and constant tension winding. The machine adopts a high-precision temperature control and servo closed-loop control system, coupled with a mirror-finish casting die and precision cooling roller assembly, resulting in uniform film formation and high molding stability. The equipment caters to both experimental research and small-batch production needs, efficiently completing polymer material formulation debugging, process optimization, performance testing, and small-sample preparation. It is a high-precision experimental equipment specifically designed for the field of thin film material research and development.

 

Product Features

●25mm alloy screw (L/D=28:1) with servo stepless speed control for stable discharge and uniform plasticization. Multi-section temperature control: RT~350℃, accuracy ±1℃, for most polymers.

●Quick-change filter screen removes impurities. Hard chrome hanger die ensures smooth output, max film width 200mm.

●220mm precision cast rollers for fast shaping. Independent servo drives keep good synchronization, avoiding wrinkles & deviation.

●Constant tension winding fits various films for neat rolling.

●7-inch touchscreen & PLC for real-time parameter display and data export; full safety protection.

●Optional: online defect detection, air knife, electrostatic adsorption and data analysis modules.

 

Application Range

Industries: Research and development of new polymer materials, plastics processing, packaging, optical films, medical devices, electronics, research institutions, testing organizations, etc.

Applications:

● Small-scale trial production and batch production of films and sheets.

● Polymer material formulation development and process parameter optimization.

● New material casting performance testing.

 

Main Technical Parameters

Model

FDSL-25/22

Applicable Materials

PE、PP、PS、PET、PC、EVA、TPU、PVDF and composite materials

Screw Diameter

25mm

L/D 

28

Screw Speed

0-120rpm

Casting Die

200mm

Casting Roll

220mm

Line Speed Range

0-10m/min(adjustable)

Available Film Thickness

0.02-0.1mm

Heating / Cooling Mode

Electric heating / Fan cooling

Pressure Measuring Range

0-50MPa

Pressure Measuring Accuracy

0.5%FS

Temperature Control Range

RT-350℃

Temperature Control Accuracy

±1℃

Operating voltage

3φ380VAC±10%,1φ220VAC±10%,50Hz

 

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