The small precision extrusion casting machine adopts a fully servo independent drive configuration, equipped with a high-precision temperature control and pressure detection system and an industrial-grade ultra-mirror casting roller. It has outstanding advantages such as uniform plasticization, stable output, smooth film formation, and constant tension. It supports multi-dimensional process adjustment and can be adapted to the experimental research and development and small-batch production needs of various polymer materials such as XLPE.
Product Introduction
The small precision extrusion casting machine is a professional dual-purpose equipment for polymer laboratory research and small-scale film production. It is specially optimized for XLPE and other polymer materials, realizing one-stop processing from material melting, extrusion casting, cooling shaping to traction winding. Adopting servo closed-loop control and high-precision sensing system, the machine ensures stable extrusion, uniform film thickness and excellent surface flatness. It is widely used in university scientific research, new material formula development, process debugging, sample proofing and small-batch precision film production.
Product Features
●Precise & Stable Extrusion: Equipped with 7.5kW servo extrusion system, 25:1 L/D ratio and 4:1 compression ratio. Nitrided and polished screw and barrel ensure uniform plasticization without material stagnation, delivering consistent film forming quality.
●High-precision Intelligent Control: Adopts PLC + 7-inch touch screen system with real-time temperature, pressure, speed and line speed curve monitoring. Temperature control accuracy up to ±1℃ and pressure measurement accuracy up to 0.5%FS, with automatic fault alarm and parameter traceability.
●Ultra-mirror Roller for Premium Film Quality: The casting roller is hard chrome-plated and super mirror polished with hardness HRC62-65 and surface roughness Ra0.01µm, featuring non-stick, anti-delamination and high wear resistance for smooth and flat film products.
●Full Servo Synchronous Drive & Constant Tension: Independent servo motors for extrusion, casting, traction and winding. 0-15m/min stepless speed regulation and 20N constant tension control effectively avoid film wrinkles, deformation and uneven winding.
●Wide Compatibility & Flexible Adjustment: Support die lip fine adjustment, cutter spacing adjustment, casting roller height lifting and auxiliary frame forward and backward movement, adapting to materials with different melt strengths and various film specifications.
●Safe & Low Maintenance Design: Key parts adopt 38CrMoAlA alloy steel and 304 stainless steel for durable use. Equipped with anti-scald protective cover, emergency stop device and grounding protection. Modular structure simplifies cleaning and screen changing.
●Compact Integrated Structure: Integrated electrical cabinet design saves occupation space, suitable for laboratories and small workshops.
Application Range
●University & Research Institute: Polymer material experiment, teaching training, new material testing and scientific research
●New Material Enterprise R&D: XLPE film formula debugging, process optimization, sample proofing and performance verification
●Small-scale Production: Customized production of high-precision single-layer polymer films
●Quality Inspection: Raw material quality testing and production process verification
| Model | FDSL-25/22 | ||
| Applicable material | XLPE and other polymer materials | ||
| Screw Diameter | 30mm | ||
| L/D | 25:1 | ||
| Screw Speed | 0-120rpm | ||
| Die Size | 50mm*1mm | ||
| Film Width | 0-35mm | ||
| Film Thickness | 0.5mm (adjustable) | ||
| Roller Width | 120mm | ||
| Line Speed | 0-15m/min | ||
| Rated Power | 24kW | ||
| L*W*H | 2550mm×880mm×1610mm | ||
| Weight | 1200kg |
